End-to-end Integrated Control & Safety System delivered, validated through FAT and offshore SAT for PETRONAS Carigali.
Industry
Oil & Gas (Offshore – Upstream Production Platform)
Client / End User
PETRONAS Carigali Sdn. Bhd. (PCSB)
Country
Malaysia
Solution
Integrated Control and Safety System (ICSS) – Process Monitoring & Control System (PMCS)
Foxboro I/A Series DCS · FDC280 Control Processors · HMI / Operator Workstations · Alarm Management System · Redundant Communication Network
Scope of Work
- Engineering and implementation of Process Monitoring & Control System (PMCS) under ICSS scope
- Integration with BKD-A wellhead platform and BNCPP-B topside systems
- Configuration of system architecture, control logic, I/O database, and HMI graphics
- Execution of Factory Acceptance Test (FAT) to validate system functionality
- Testing of analog and digital I/O signals using simulation and signal injection
- Execution of Site Acceptance Test (SAT) at offshore platform
- Final system integration testing, punch list closure, and handover for operation
Results
- Enabled early detection of equipment issues before failure
- Reduced unplanned downtime and improved plant reliability
- Achieved cost savings of RM73.1 million through avoided failures
- Improved asset utilization and operational efficiency
- Enhanced safety through proactive maintenance strategies